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Just getting started? Interested in learning
how to reload your own ammunition? This area is designed to help you
get the most out of your first reloading experience.

Before You Begin
Millions of men and women reload ammunition as a hobby and as a cost-savings
measure that allows them to enjoy shooting more often. You should always
reload for the safest and most accurate loads on the shooting line.
Always remember that to become or to continue to be a safe reloader, you
must be careful at all times.
Safety
Recommendations
As a reloader, remember that you are dealing with explosive materials;
powder and primers, that can explode or burn if misused, causing property
damage, serious injury - even death.
Reloading Books & Instruction
Protect yourself by seeking out certified reloading instruction courses
and studying books that describe safe reloading techniques in detail.
When using smokeless powders, use only the exact type and quantity described
at alliantpowder.com. And always store and use your smokeless powders
in accordance with the guidelines listed in the Reloading
Safety area of this site.
Powder
Warnings
NEVER substitute smokeless powder for black powder or for black
powder substitutes.
NEVER mix together any two powders, regardless of type, brand,
style or source.
NEVER use the data on this site for any other powders, even if
advertised "similar to Bullseye" or "burns the same as
Red Dot," etc.
How
Ammo Works
Any understanding of reloading starts with a comprehensive understanding
of ballistics. Below is a summary of the basic parts
of cased ammunition (rifle and handgun cartridges), the basic parts
of shotshell ammunition and the basic physics
of firing ammunition. You should also visit your local library and
book retailer for more on the science of ballistics.
Parts
of Cased Ammunition
Cased centerfire ammunition cartridges have four major components:
the bullet, case, powder and primer.
Bullet: The
projectile portion of ammunition that is propelled from a rifle or
handgun bore towards a target. Bullets are measured in calibers according
to the size of the rifle bore. Bullets are typically made of lead or
lead alloy and can be jacketed, semi-jacketed or non-jacketed. Jacketed
bullets are covered entirely with copper or copper alloy. Semi-jacketed
bullets are partially covered with copper or copper alloy. Bullets
also come in a variety of shapes and weights that affect the aerodynamics
of the projectile as well as the desired reaction when striking a target.
There are four major bullet shapes: round-nose, spitzer, hollowpoint,
wadcutter and pre-fragmented.
Case: The
metal cylinder (open at the mouth and closed at the base) that holds
the bullet, powder and primer. Most cases are made of brass and are
crimped onto the bullet during the last stages of reloading. Cases
come in two broad category types, centerfire and rimfire. The differences
between the two case types is dependent upon the location of the primer.
Also, cases, like bullets, come in two basic shapes straight-walled
and bottleneck. Straight-walled cases have almost the same diameter
as the bullet and have little or no taper from base to mouth. Bottleneck
cases taper inward as you approach the case mouth to accommodate smaller
bullet sizes and large powder charges. Cases have different rim designs
with a diameter that is slightly larger than the case diameter to prevent
the case from entering the rifle bore. Cases can be rimmed, semi-rimmed,
rimless, rebated and belted.
Smokeless
Powder: Combustible propellant that sits between the bullet and
the primer in the case. On detonation, the ignited powder rapidly
decomposes into a hot, forceful gas that instantaneously expands
and propels the bullet out of the gun bore. The chief ingredient
of single-base powder is nitrocellulose. Double-base formulas use
nitroglycerin and nitrocellulose. Modern powders are a derivative
of guncotton (nitrocellulose), which was developed and used in the
1800s in lieu of black powder because it produced less smoke and
flash on ignition. To achive certain burn rates, powder grains come
in different shapes and sizes. They can also have different surface
coatings. Alliant Powder grains are made using an extrusion process
and come in cylinder or disc shapes.
Primer: A
small, self-contained metalic ignition cap at the center of the base
of the ammunition case. When struck by the firing pin, the primer combusts,
sending sparks through the flashhole of the case, and ignites the powder
charge. In centerfire cartridges, primers are cylinder-shaped components
composed of ignition chemicals, a cup and an anvil. Some manufacturers
color code their primers, too, to assist in use and packaging. When
reloading, spent primers are removed from the primer pocket and replaced
with a whole new primer. Primers for rimfire ammunition, like some
factory loads for .22 rounds, are contained in the hollow rim of the
case. It is not recommended that you attempt to reload rimfired cases.
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Parts
of a Shotshell
Case: A
plastic cylinder with a metal base that contains the shot, wad, powder
and primer. Shotgun shooters also refer to a shothshell case as a hull.
Hulls have two major parts, the head and the tube. The head is typically
made of brass and houses the primer and, sometimes, a base wad. Tubes
come in various designs, sizes and lengths and are crimped at the mouth
in either 6 or 8 point folds. Hull sizes correspond with shotgun bore
sizes, which are based on the gauge unit of measure. The gauge of a
shotgun is equal to the number of lead balls (sized the same diameter
as the shotgun bore) it would take to weigh one pound. So it would
take 20 lead balls the size of a 20 gauge shotgun bore to weigh one
pound. (The .410 is the only exception, which is measured in inches.)
Shotguns come in the following bore sizes: 10 gauge, 12 gauge, 16 gauge,
20 gauge, 28 gauge and .410.
Shot: Several
lead pellet projectiles that are propelled from the front end of the
shell towards a target. Shot is usually made of lead, but can also
be made of steel or be plated with hard metal. Shot comes in varying
shapes, sizes and degrees of hardness. Typically, shot will be used
according to the ammunition purpose, bore size and desired shot pattern.
Lead shot comes in soft, hard and x-hard grades. Fewer, larger-sized
pellets, called buckshot, are designed for use with large fur-bearing
game, large waterfowl and turkey hunting. Buckshot loads typically
have a smaller payload of shot (6 to 10 pellets). Smaller-sized "birdshot" pellets,
including #4, #5 and higher, are tiny pellets used for hunting small
game and fowl. Birdshot payloads can have dozens of pellets. Reloaders
typically use #7-1/2s or bigger for trapshooting and #9s for skeet.
Shot can also be a single rifled or sabot "slugs." Slugs
and buckshot require unqiue reloading procedures and crimping. Be sure
to follow buckshot and slug data exactly as listed in the data tables.
Wad: A
plastic or fiber support component placed between the powder and the
shot to protect the shot at ignition and propel it uniformly down the
barrel. Wads are one-piece columns with a shot cup, collapsible mid-section
and an "over-powder" or "obturating" cup. The wad
also: 1) helps contain the shot; 2) seals off the shot payload from
the ignition gases to prevent deformation and 3) protects the barrel
from lead build-up. There are countless designs for wads, most designed
to accommodate desired payload and case characteristics.
Smokeless
Powder: Combustible propellant that sits between the wad and
the primer in the case. On detonation, the ignited powder rapidly
decomposes into a hot, forceful gas that instantaneously expands
and propels the wad and wad payload out of the gun bore. The chief
ingredient of single-base powder is nitrocellulose. Double-base formulas
use nitroglycerin and nitrocellulose. Modern powders are a derivative
of guncotton (nitrocellulose), which was developed and used in the
1800s in lieu of black powder because it produced less smoke and
flash on ignition. To achive certain burn rates, powder grains come
in different shapes and sizes. They can also have different surface
coatings. Alliant Powder grains are made using an extrusion process
and come in cylinder or disc shapes.
Primer: A
small, self-contained metalic ignition cap at the center of the base
of the ammunition case. When struck by the firing pin, the primer combusts,
sending sparks through the flashhole of the case, and ignites the powder
charge. In shotshells, primers are cylinder-shaped components composed
of ignition chemicals, a cup and an anvil. When reloading, spent primers
are removed from the primer pocket and replaced with a whole new primer.
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Physics
of Firing Ammunition
Cartridges: Firing a cartridge is a
physical and chemical chain reaction that takes place in a split second.
- The chain reaction starts with the pulling
of the trigger, which releases the firing pin.
- The firing pin strikes the primer and the
priming compound detonates, creating a small flame.
- The flame ignites the powder charge, which
rapidly burns a high volume of gas. The gas is under very high pressure
and seeks a path of least resistance down the bore to the muzzle
(open end of gun).
- Of course, the bullet stands in the path
of the expanding gas and the muzzle.
- The gas pushes the bullet along as it travels
to the muzzle.
Shotshells: Firing a shotshell is a
physical and chemical chain reaction that takes place in a split second.
- The firing pin strikes the primer, igniting
the primer compound.
- The flame ignites the powder charge, which
burns rapidly, creating a high volume of gases.
- The gases under pressure will expand to
the muzzle, seeking the least resistant path to expansion.
- Because the wad and shot are between the
gases and the muzzle, the gases push the shot and wad along.
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