Alliant Powder
Beginner Reloading
Before You Begin
Safety Recommendations
Books & Instruction
Powder Warnings
Parts of Ammo
Physics of Firing

Resources
Why Reload?
Links

The Basics
Reloading Essentials
Bushings Charts
Your Reloading Bench

Reloading Your First
Cartridge
Shotgun Shell


Advanced Reloading
Product Catalog
Reloaders' Guide
The Alliant Powder Story
Reloading Safety
Letters to the Editor
Contact Us
Return to the Homepage


Beginner Reloading

Just getting started? Interested in learning how to reload your own ammunition? This area is designed to help you get the most out of your first reloading experience.

Before You Begin
Millions of men and women reload ammunition as a hobby and as a cost-savings measure that allows them to enjoy shooting more often. You should always reload for the safest and most accurate loads on the shooting line. Always remember that to become or to continue to be a safe reloader, you must be careful at all times.

Safety Recommendations
As a reloader, remember that you are dealing with explosive materials; powder and primers, that can explode or burn if misused, causing property damage, serious injury - even death.

Reloading Books & Instruction
Protect yourself by seeking out certified reloading instruction courses and studying books that describe safe reloading techniques in detail. When using smokeless powders, use only the exact type and quantity described at alliantpowder.com. And always store and use your smokeless powders in accordance with the guidelines listed in the Reloading Safety area of this site.

Powder Warnings
NEVER substitute smokeless powder for black powder or for black powder substitutes.

NEVER mix together any two powders, regardless of type, brand, style or source.

NEVER use the data on this site for any other powders, even if advertised "similar to Bullseye" or "burns the same as Red Dot," etc.

How Ammo Works
Any understanding of reloading starts with a comprehensive understanding of ballistics. Below is a summary of the basic parts of cased ammunition (rifle and handgun cartridges), the basic parts of shotshell ammunition and the basic physics of firing ammunition. You should also visit your local library and book retailer for more on the science of ballistics.

Parts of Cased Ammunition
Cased centerfire ammunition cartridges have four major components: the bullet, case, powder and primer.

Bullet: The projectile portion of ammunition that is propelled from a rifle or handgun bore towards a target. Bullets are measured in calibers according to the size of the rifle bore. Bullets are typically made of lead or lead alloy and can be jacketed, semi-jacketed or non-jacketed. Jacketed bullets are covered entirely with copper or copper alloy. Semi-jacketed bullets are partially covered with copper or copper alloy. Bullets also come in a variety of shapes and weights that affect the aerodynamics of the projectile as well as the desired reaction when striking a target. There are four major bullet shapes: round-nose, spitzer, hollowpoint, wadcutter and pre-fragmented.

Case: The metal cylinder (open at the mouth and closed at the base) that holds the bullet, powder and primer. Most cases are made of brass and are crimped onto the bullet during the last stages of reloading. Cases come in two broad category types, centerfire and rimfire. The differences between the two case types is dependent upon the location of the primer. Also, cases, like bullets, come in two basic shapes — straight-walled and bottleneck. Straight-walled cases have almost the same diameter as the bullet and have little or no taper from base to mouth. Bottleneck cases taper inward as you approach the case mouth to accommodate smaller bullet sizes and large powder charges. Cases have different rim designs with a diameter that is slightly larger than the case diameter to prevent the case from entering the rifle bore. Cases can be rimmed, semi-rimmed, rimless, rebated and belted.

Smokeless Powder: Combustible propellant that sits between the bullet and the primer in the case. On detonation, the ignited powder rapidly decomposes into a hot, forceful gas that instantaneously expands and propels the bullet out of the gun bore. The chief ingredient of single-base powder is nitrocellulose. Double-base formulas use nitroglycerin and nitrocellulose. Modern powders are a derivative of guncotton (nitrocellulose), which was developed and used in the 1800s in lieu of black powder because it produced less smoke and flash on ignition. To achive certain burn rates, powder grains come in different shapes and sizes. They can also have different surface coatings. Alliant Powder grains are made using an extrusion process and come in cylinder or disc shapes.

Primer: A small, self-contained metalic ignition cap at the center of the base of the ammunition case. When struck by the firing pin, the primer combusts, sending sparks through the flashhole of the case, and ignites the powder charge. In centerfire cartridges, primers are cylinder-shaped components composed of ignition chemicals, a cup and an anvil. Some manufacturers color code their primers, too, to assist in use and packaging. When reloading, spent primers are removed from the primer pocket and replaced with a whole new primer. Primers for rimfire ammunition, like some factory loads for .22 rounds, are contained in the hollow rim of the case. It is not recommended that you attempt to reload rimfired cases.

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Parts of a Shotshell

Case: A plastic cylinder with a metal base that contains the shot, wad, powder and primer. Shotgun shooters also refer to a shothshell case as a hull. Hulls have two major parts, the head and the tube. The head is typically made of brass and houses the primer and, sometimes, a base wad. Tubes come in various designs, sizes and lengths and are crimped at the mouth in either 6 or 8 point folds. Hull sizes correspond with shotgun bore sizes, which are based on the gauge unit of measure. The gauge of a shotgun is equal to the number of lead balls (sized the same diameter as the shotgun bore) it would take to weigh one pound. So it would take 20 lead balls the size of a 20 gauge shotgun bore to weigh one pound. (The .410 is the only exception, which is measured in inches.) Shotguns come in the following bore sizes: 10 gauge, 12 gauge, 16 gauge, 20 gauge, 28 gauge and .410.

Shot: Several lead pellet projectiles that are propelled from the front end of the shell towards a target. Shot is usually made of lead, but can also be made of steel or be plated with hard metal. Shot comes in varying shapes, sizes and degrees of hardness. Typically, shot will be used according to the ammunition purpose, bore size and desired shot pattern. Lead shot comes in soft, hard and x-hard grades. Fewer, larger-sized pellets, called buckshot, are designed for use with large fur-bearing game, large waterfowl and turkey hunting. Buckshot loads typically have a smaller payload of shot (6 to 10 pellets). Smaller-sized "birdshot" pellets, including #4, #5 and higher, are tiny pellets used for hunting small game and fowl. Birdshot payloads can have dozens of pellets. Reloaders typically use #7-1/2s or bigger for trapshooting and #9s for skeet. Shot can also be a single rifled or sabot "slugs." Slugs and buckshot require unqiue reloading procedures and crimping. Be sure to follow buckshot and slug data exactly as listed in the data tables.

Wad: A plastic or fiber support component placed between the powder and the shot to protect the shot at ignition and propel it uniformly down the barrel. Wads are one-piece columns with a shot cup, collapsible mid-section and an "over-powder" or "obturating" cup. The wad also: 1) helps contain the shot; 2) seals off the shot payload from the ignition gases to prevent deformation and 3) protects the barrel from lead build-up. There are countless designs for wads, most designed to accommodate desired payload and case characteristics.

Smokeless Powder: Combustible propellant that sits between the wad and the primer in the case. On detonation, the ignited powder rapidly decomposes into a hot, forceful gas that instantaneously expands and propels the wad and wad payload out of the gun bore. The chief ingredient of single-base powder is nitrocellulose. Double-base formulas use nitroglycerin and nitrocellulose. Modern powders are a derivative of guncotton (nitrocellulose), which was developed and used in the 1800s in lieu of black powder because it produced less smoke and flash on ignition. To achive certain burn rates, powder grains come in different shapes and sizes. They can also have different surface coatings. Alliant Powder grains are made using an extrusion process and come in cylinder or disc shapes.

Primer: A small, self-contained metalic ignition cap at the center of the base of the ammunition case. When struck by the firing pin, the primer combusts, sending sparks through the flashhole of the case, and ignites the powder charge. In shotshells, primers are cylinder-shaped components composed of ignition chemicals, a cup and an anvil. When reloading, spent primers are removed from the primer pocket and replaced with a whole new primer.

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Physics of Firing Ammunition

Cartridges: Firing a cartridge is a physical and chemical chain reaction that takes place in a split second.

  • The chain reaction starts with the pulling of the trigger, which releases the firing pin.
  • The firing pin strikes the primer and the priming compound detonates, creating a small flame.
  • The flame ignites the powder charge, which rapidly burns a high volume of gas. The gas is under very high pressure and seeks a path of least resistance down the bore to the muzzle (open end of gun).
  • Of course, the bullet stands in the path of the expanding gas and the muzzle.
  • The gas pushes the bullet along as it travels to the muzzle.

Shotshells: Firing a shotshell is a physical and chemical chain reaction that takes place in a split second.

  • The firing pin strikes the primer, igniting the primer compound.
  • The flame ignites the powder charge, which burns rapidly, creating a high volume of gases.
  • The gases under pressure will expand to the muzzle, seeking the least resistant path to expansion.
  • Because the wad and shot are between the gases and the muzzle, the gases push the shot and wad along.


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